Forged AISI 4130 long sweep manifold fittings for high-pressure cementing and mud circulation systems. Sizes 2″–7″, pressure ratings 5K–20K psi, standard and sour service options.
CAMTOP Long Sweep Manifold Fittings
Description
CAMTOP Long Sweep Manifold Fittings 长扫掠管件
Forged AISI 4130 | Sizes 2″–7″ | 5K–20K PSI | Standard & Sour Service
Product Overview
CAMTOP Long Sweep Manifold Fittings are forged high-pressure fittings designed for cementing, mud circulation, and manifold systems where smooth flow and reduced pressure drop are critical. Manufactured from AISI 4130 alloy steel forgings, their extended sweep geometry—with a minimum 2D bend-radius design reference—helps reduce turbulence, pressure loss, and localized wear at directional changes in the flow path.
The range covers nominal sizes from 2 to 7 inches and pressure classes from 5,000 to 20,000 psi. Configurations include 90° and 45° long sweep elbows, full-flow tees, reducing tees, long sweep tees, tees with integral bull plug, crosses, bends, and goosenecks. Both standard and NACE MR-0175 sour-service options are available.
Material: Forged AISI 4130 | Sizes: 2″–7″ | Pressure Ratings: 5,000–20,000 psi | Service: Standard & Sour (NACE MR-0175)
Product Image
CAMTOP Long Sweep Manifold Fittings — Forged AISI 4130 construction with extended sweep geometry
Product Configurations
- 90° Long Sweep Elbows — for right-angle changes of direction with reduced pressure drop
- 45° Long Sweep Elbows — for gradual directional transitions
- Full-Flow Tees — for branch connections with minimal flow restriction
- Reducing Tees — for branch connections between different nominal sizes
- Long Sweep Tees — extended-radius tee geometry for smoother flow distribution
- Tees with Integral Bull Plug — convenient isolation and pressure-test configuration
- Long Sweep Crosses, Bends and Goosenecks — complex manifold routing solutions
Key Features
- Forged AISI 4130 Alloy Steel: High-strength forged construction for reliable pressure containment in high-pressure manifold applications
- Minimum 2D Bend Radius: Extended sweep geometry provides smoother flow path, reducing turbulence, pressure drop, and localized erosion
- Full-Flow Bore Design: Unobstructed internal bore matching the line pipe ID for maximum flow efficiency
- Wide Size Range: Nominal sizes from 2″ to 7″ covering standard manifold piping requirements
- Broad Pressure Coverage: Pressure ratings from 5,000 psi (5K) to 20,000 psi (20K) for various service conditions
- Sour Service Option: NACE MR-0175 compliant material available for H2S environments
- Multiple End Connections: Available with threaded (NPT/LTC/BTC), flanged (API 6A), or weld-end connections
- Traceable Material: Full material certification with heat numbers, chemical composition, and mechanical property reports
- Heat Trace Grooves: Steam trace grooves available for cold-weather or wax-bearing service
- Custom Configurations: Bends, goosenecks, and special angles manufactured to customer specifications
Technical Specifications
| Item | Specification |
|---|---|
| Product | CAMTOP Long Sweep Manifold Fittings |
| Material | Forged AISI 4130 (42CrMo) Alloy Steel |
| Nominal Sizes | 2″, 2-1/2″, 3″, 4″, 5″, 6″, 7″ |
| Pressure Ratings | 5,000 / 10,000 / 15,000 / 20,000 psi |
| Bend Radius | Minimum 2D (2 × Nominal Pipe Size) |
| Configurations | 90° Elbow, 45° Elbow, Full-Flow Tee, Reducing Tee, Cross, Bend, Gooseneck |
| End Connections | Threaded (NPT/LTC/BTC), Flanged (API 6A 6B/6BX), Weld-End |
| Service Type | Standard & Sour Service (NACE MR-0175) |
| Heat Treatment | Normalized & Tempered (N+T) per material specification |
| Bore Type | Full-Flow (matching line pipe ID) |
| Trace Grooves | Steam trace grooves optional (for cold-weather / wax service) |
| Material Certification | EN 10204 3.1 MTC (Chemical + Mechanical + Heat Treatment) |
| Design Standard | ASME B31.3 / API 6A (as applicable) |
| Temperature Rating | -29°C to +121°C (-20°F to +250°F) [Standard] |
| Surface Finish | Machined bare or painted per customer specification |
90° Long Sweep Elbows — Dimensional Reference
| Nominal Size | WP (psi) | End Connection | Bend Radius (min) | Sweep Length (approx) | Approx Weight (lb) |
|---|---|---|---|---|---|
| 2″ | 5,000 | 2″ NPT | 4.0″ (2D) | 6.3″ | 12 |
| 2″ | 10,000 | 2″ NPT | 4.0″ (2D) | 7.5″ | 22 |
| 3″ | 5,000 | 3″ NPT | 6.0″ (2D) | 9.5″ | 28 |
| 3″ | 10,000 | 3″ NPT | 6.0″ (2D) | 11.0″ | 48 |
| 4″ | 5,000 | 4″ NPT | 8.0″ (2D) | 12.5″ | 52 |
| 4″ | 10,000 | 4″ NPT | 8.0″ (2D) | 14.0″ | 85 |
| 5″ | 5,000 | 5″ NPT | 10.0″ (2D) | 15.5″ | 85 |
| 5″ | 10,000 | 5″ NPT | 10.0″ (2D) | 17.5″ | 145 |
| 6″ | 5,000 | 6″ NPT | 12.0″ (2D) | 18.5″ | 130 |
| 6″ | 10,000 | 6″ NPT | 12.0″ (2D) | 21.0″ | 220 |
| 7″ | 15,000 | 7″ API Flg | 14.0″ (2D) | 26.0″ | 385 |
| 7″ | 20,000 | 7″ API Flg | 14.0″ (2D) | 28.0″ | 520 |
Note: Dimensions are for reference only. Actual dimensions may vary by configuration and end connection type. Contact CAMTOP for certified drawings.
Full-Flow Tees — Dimensional Reference
| Nominal Size | WP (psi) | End Connection | Body Length (approx) | Branch Height (approx) | Approx Weight (lb) |
|---|---|---|---|---|---|
| 2″ | 5,000 | 2″ NPT | 8.0″ | 5.0″ | 14 |
| 2″ | 10,000 | 2″ NPT | 9.5″ | 6.0″ | 25 |
| 3″ | 5,000 | 3″ NPT | 10.0″ | 6.5″ | 32 |
| 3″ | 10,000 | 3″ NPT | 12.0″ | 7.5″ | 55 |
| 4″ | 5,000 | 4″ NPT | 12.5″ | 8.0″ | 58 |
| 4″ | 10,000 | 4″ NPT | 14.5″ | 9.5″ | 95 |
| 5″ | 5,000 | 5″ NPT | 15.0″ | 10.0″ | 95 |
| 5″ | 10,000 | 5″ NPT | 17.5″ | 11.5″ | 165 |
| 6″ | 5,000 | 6″ NPT | 18.0″ | 12.0″ | 145 |
| 6″ | 10,000 | 6″ NPT | 21.0″ | 14.0″ | 250 |
| 7″ | 15,000 | 7″ API Flg | 24.0″ | 16.0″ | 440 |
| 7″ | 20,000 | 7″ API Flg | 26.0″ | 17.5″ | 590 |
Note: Dimensions are for reference only. Reducing tees, crosses, and special configurations available on request. Contact CAMTOP for certified drawings.
Ordering Information
When ordering CAMTOP Long Sweep Manifold Fittings, please specify:
- Configuration: 90° Elbow, 45° Elbow, Full-Flow Tee, Reducing Tee, Cross, Bend, or Gooseneck
- Nominal Size: e.g., 3″
- Pressure Rating: e.g., 10,000 psi (10K)
- End Connection: Threaded (NPT/LTC/BTC), Flanged (API 6A), or Weld-End
- Service Type: Standard or Sour Service (NACE MR-0175)
- Material Certification: EN 10204 3.1 or 3.2
- Special Requirements: Heat trace grooves, painting, or custom dimensions
Applications
- High-pressure cementing and fracturing manifold systems
- Mud circulation and kill line manifold assemblies
- Wellhead and flowline connection piping
- Choke and kill manifold bypass lines
- Standpipe and mud pump discharge lines
- Acidizing and stimulation manifold systems
- Offshore platform and rig manifold installations
Why Choose CAMTOP?
- Forged AISI 4130 construction with full material traceability (EN 10204 3.1 MTC)
- ISO 9001 certified quality management system
- Complete range: 2″–7″ sizes, 5K–20K pressure ratings, standard & sour service
- Minimum 2D bend radius for smooth flow and reduced pressure drop
- NACE MR-0175 sour service option for H2S environments
- Custom configurations: bends, goosenecks, and special angles to customer specifications
- Competitive factory-direct pricing with global shipping
- Technical support including manifold design assistance and installation guidance
Contact Us
Email: sales@cposl.com
Phone: 86-18621723891
Web: www.camtop-oilfieldtools.com
Address: No. 432, Fute North Road, Pudong District, Shanghai, China
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