4130 Long Sweep Full Flow Tees-Made In China

CAMTOP(SHANGHAI) MACHINERY EQUIPMENT CO.,LTD

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Description

The Ultimate Guide to 4130 Long Sweep Manifold Fittings

Keywords: 4130 Long Sweep Elbows (90°), 4130 Long Sweep Full Flow Tees, 4130 Long Sweep Tees with Integral Bull Plug

In the oil and gas industry, the selection of high-quality manifold fittings is crucial for the smooth operation of various systems. One such type of fitting that is widely used is the 4130 Long Sweep Manifold Fittings. These fittings are designed to provide efficient flow and reduce pressure drop in applications such as cement and mud systems. In this comprehensive guide, we will explore everything you need to know about 4130 Long Sweep Manifold Fittings, including their specifications, configurations, and key features.

1. Introduction to 4130 Long Sweep Manifold Fittings

What are 4130 Long Sweep Manifold Fittings?

In the oil and gas industry, manifold fittings are essential components used to connect various piping systems. 4130 Long Sweep Manifold Fittings, in particular, are forged from European fine grain AISI 4130 material. They are designed with a minimum 2D bend radius, allowing for efficient flow and minimal pressure drop. These fittings are suitable for full-flow applications such as cement and mud systems, where maintaining a minimum pressure drop is critical.

Importance of High-Quality Manifold Fittings

The performance and efficiency of a manifold system heavily rely on the quality of its fittings. Poorly designed or substandard fittings can result in increased pressure drop, flow restrictions, and potential leaks. It is crucial to invest in high-quality manifold fittings to ensure the smooth operation of various systems and minimize the risk of downtime and costly repairs.

2. Specifications of 4130 Long Sweep Manifold Fittings

Compliance with International Standards

CAMTOP , a leading supplier of manifold fittings, manufactures the 4130 Long Sweep Fittings in accordance with internationally recognized standards such as MSS-SP-75, API 6A, NACE MR-01-75, ABS CDS rules, and DNVGL OS E101 rules. These standards ensure the fittings’ durability, performance, and suitability for use in different environments and applications.

Material and Pressure Ratings

The 4130 Long Sweep Manifold Fittings are made from AISI 4130 material, known for its strength and corrosion resistance. CAMTOP  offers these fittings in various pressure ratings, including 5,000 psi, 10,000 psi, 15,000 psi, and 20,000 psi. The fittings are designed to withstand high-pressure conditions commonly encountered in oil and gas operations.

Operating Temperature Range

The 4130 Long Sweep Manifold Fittings are designed to operate within a wide temperature range. These fittings can handle temperatures ranging from -46°C to +180°C, making them suitable for a variety of applications in different temperature environments. They are classified under API temperature class L to X.

3. Configurations of 4130 Long Sweep Manifold Fittings

CAMTOP  offers a comprehensive range of configurations for 4130 Long Sweep Manifold Fittings to meet various industry requirements. These configurations include long sweep bends, elbows, full flow tees, tees with integral bull plug, and full flow crosses. Let’s explore each configuration in detail.

Long Sweep Bends and Elbows

Long sweep bends and elbows are essential components of manifold systems. They provide smooth directional changes while maintaining the minimum pressure drop required for efficient flow. CAMTOP  offers a wide range of long sweep elbows from 2″ to 7″ in size, with standard pressure ratings of 5,000 psi, 10,000 psi, 15,000 psi, and 20,000 psi. These elbows are designed with a 90° bend radius for optimal flow performance.

Full Flow Tees

Full flow tees are used to connect multiple pipelines while maintaining a full-bore flow path. CAMTOP ‘s 4130 Long Sweep Full Flow Tees are available in sizes ranging from 2″ to 7″, with standard pressure ratings of 5,000 psi, 10,000 psi, 15,000 psi, and 20,000 psi. These tees are designed to ensure optimal flow efficiency and minimal pressure drop.

Tees with Integral Bull Plug

Tees with integral bull plugs offer additional functionality by providing a connection point for auxiliary equipment. CAMTOP  supplies 4130 Long Sweep Tees with Integral Bull Plug in various sizes and pressure ratings, catering to different application requirements. These tees are designed to withstand high-pressure conditions while accommodating additional equipment.

Full Flow Crosses

Full flow crosses are used to create branch connections in manifold systems. CAMTOP  offers a comprehensive range of 4130 Long Sweep Full Flow Crosses in sizes ranging from 2″ to 7″, with standard pressure ratings of 5,000 psi, 10,000 psi, 15,000 psi, and 20,000 psi. These crosses ensure efficient flow distribution while maintaining structural integrity.

4. 4130 Long Sweep Elbows (90°)

Key Features and Applications

4130 Long Sweep Elbows with a 90° bend radius offer numerous advantages in manifold systems. The long sweep design minimizes pressure drop, ensuring efficient flow performance. These elbows are suitable for full-flow applications such as cement and mud systems, where maintaining a minimum pressure drop is critical. They are widely used in the oil and gas industry, offshore drilling operations, and petrochemical plants.

Size and Pressure Ratings

CAMTOP  offers a wide range of 4130 Long Sweep Elbows with 90° bend radius in various sizes, including 2″ to 7″. These elbows are available with standard pressure ratings of 5,000 psi, 10,000 psi, 15,000 psi, and 20,000 psi. The selection of the appropriate size and pressure rating depends on the specific application requirements and operating conditions.

Technical Specifications

CAMTOP ‘s 4130 Long Sweep Elbows with a 90° bend radius are manufactured to meet stringent technical specifications. The service class options include standard or sour service, ensuring suitability for different environments. The material used is AISI 4130, known for its excellent strength and corrosion resistance. The weld ends conform to ANSI B16.25, and the BW tolerance adheres to ANSI B16.9 standards. The material yield strength is a minimum of 85,000 PSI, while the material tensile strength is a minimum of 105,000 PSI. These elbows can operate in temperatures ranging from -46°C to +180°C, classified under API temperature class L to X.

5. 4130 Long Sweep Full Flow Tees

Advantages and Uses

4130 Long Sweep Full Flow Tees are highly advantageous for manifold systems that require efficient flow distribution. These tees provide a full-bore flow path, minimizing pressure drop and ensuring optimal flow performance. They are commonly used in oil and gas operations, offshore drilling, and petrochemical plants where maintaining a high flow rate is crucial.

Available Sizes and Pressure Ratings

CAMTOP  offers a comprehensive range of 4130 Long Sweep Full Flow Tees in sizes ranging from 2″ to 7″. These tees are available with standard pressure ratings of 5,000 psi, 10,000 psi, 15,000 psi, and 20,000 psi. The selection of the appropriate size and pressure rating depends on the specific application requirements and operating conditions.

Technical Details

CAMTOP ‘s 4130 Long Sweep Full Flow Tees are manufactured to meet stringent technical specifications. The service class options include standard or sour service, ensuring suitability for different environments. The material used is AISI 4130, known for its strength and corrosion resistance. The weld ends conform to ANSI B16.25, and the BW tolerance adheres to ANSI B16.9 standards. The material yield strength is a minimum of 85,000 PSI, while the material tensile strength is a minimum of 105,000 PSI. These tees can operate in temperatures ranging from -46°C to +180°C, classified under API temperature class L to X.

6. 4130 Long Sweep Tees with Integral Bull Plug

Benefits and Applications

4130 Long Sweep Tees with Integral Bull Plug offer added functionality by providing a connection point for auxiliary equipment. These tees are widely used in manifold systems that require additional equipment integration, such as instrumentation or pressure monitoring devices. The integral bull plug allows for easy installation and connection of the auxiliary equipment.

Size and Pressure Rating Options

CAMTOP  offers a comprehensive range of 4130 Long Sweep Tees with Integral Bull Plug in various sizes, including 2″ to 7″. These tees are available with standard pressure ratings of 5,000 psi, 10,000 psi, 15,000 psi, and 20,000 psi. The selection of the appropriate size and pressure rating depends on the specific application requirements and operating conditions.

Technical Information

CAMTOP ‘s 4130 Long Sweep Tees with Integral Bull Plug are manufactured to meet stringent technical specifications. The service class options include standard or sour service, ensuring suitability for different environments. The material used is AISI 4130, known for its strength and corrosion resistance. The weld ends conform to ANSI B16.25, and the BW tolerance adheres to ANSI B16.9 standards. The material yield strength is a minimum of 85,000 PSI, while the material tensile strength is a minimum of 105,000 PSI. These tees can operate in temperatures ranging from -46°C to +180°C, classified under API temperature class L to X.

7. Installation and Maintenance of 4130 Long Sweep Manifold Fittings

Proper Installation Techniques

The installation of 4130 Long Sweep Manifold Fittings requires adherence to proper techniques to ensure optimal performance and longevity. It is essential to follow the manufacturer’s guidelines and industry best practices during the installation process. Proper alignment, correct torque values, and secure connections are critical for preventing leaks and maintaining the integrity of the manifold system.

Inspection and Maintenance Guidelines

Regular inspection and maintenance of 4130 Long Sweep Manifold Fittings are essential to identify any signs of wear, damage, or corrosion. Visual inspections, pressure testing, and non-destructive testing methods can help detect potential issues and prevent system failures. It is recommended to establish a maintenance schedule and perform routine checks to ensure the fittings are functioning properly and in compliance with industry standards.

8. Advantages of 4130 Long Sweep Manifold Fittings

Enhanced Flow Efficiency

4130 Long Sweep Manifold Fittings are designed to optimize flow efficiency in manifold systems. The long sweep bends and full flow tees reduce pressure drop, ensuring a smooth flow path and minimizing energy loss. These fittings contribute to improved system performance and reduced operational costs.

Durable and Reliable Construction

CAMTOP ‘s 4130 Long Sweep Manifold Fittings are forged from AISI 4130 material, renowned for its exceptional strength and corrosion resistance. The fittings are manufactured in compliance with internationally recognized standards, ensuring their durability and reliability in various environments and applications. The high-quality construction of these fittings minimizes the risk of leaks, failures, and system downtime.

Compliance with Industry Standards

CAMTOP ‘s 4130 Long Sweep Manifold Fittings strictly adhere to industry standards such as MSS-SP-75, API 6A, NACE MR-01-75, ABS CDS rules, and DNVGL OS E101 rules. Compliance with these standards ensures that the fittings meet strict quality and performance requirements. Using compliant fittings guarantees the safety and reliability of manifold systems in demanding operating conditions.

9. Common Applications of 4130 Long Sweep Manifold Fittings

Oil and Gas Industry

The oil and gas industry extensively utilizes 4130 Long Sweep Manifold Fittings due to their high-pressure capabilities, optimal flow performance, and durability. These fittings are crucial components in wellhead and christmas tree equipment, ensuring the efficient flow of oil and gas from the wellbore to the production facilities.

Offshore Drilling Operations

4130 Long Sweep Manifold Fittings are widely employed in offshore drilling operations, where the equipment must withstand harsh environmental conditions and high-pressure environments. These fittings play a vital role in connecting various components of the drilling system, facilitating the smooth circulation of drilling fluids and maintaining optimal flow rates.

Petrochemical Plants

Petrochemical plants rely on 4130 Long Sweep Manifold Fittings to ensure the efficient transfer of various chemicals and fluids. These fittings are integral to the safe and reliable operation of processes such as refining, distillation, and chemical synthesis. The robust construction and corrosion resistance of these fittings make them ideal for petrochemical applications.

10. Choosing the Right 4130 Long Sweep Manifold Fittings

Considerations for Selection

When selecting 4130 Long Sweep Manifold Fittings, several factors should be taken into account. These include the specific application requirements, operating conditions, pressure ratings, and size compatibility with the existing system. It is essential to consult with experts or suppliers who can provide guidance and assistance in choosing the most suitable fittings for the intended application.

Consulting with Experts

To ensure the optimal performance and reliability of a manifold system, it is beneficial to consult with experts or suppliers who specialize in manifold fittings. These professionals can provide valuable insights, recommend suitable configurations, and ensure compliance with industry standards. Their expertise can help in selecting the right 4130 Long Sweep Manifold Fittings for specific applications.

11. Where to Source 4130 Long Sweep Manifold Fittings

CAMTOP : A Trusted Supplier

CAMTOP  is a renowned supplier of high-quality manifold fittings, including the 4130 Long Sweep Manifold Fittings. With their extensive range of configurations, reliable manufacturing processes, and compliance with international standards, CAMTOP  has established itself as a trusted supplier in the industry. Their commitment to customer satisfaction and global availability ensures prompt delivery and support.

Global Availability and Immediate Delivery

CAMTOP ‘s 4130 Long Sweep Manifold Fittings are available from their worldwide locations for immediate delivery. Their strategically located stock ensures quick access to the required fittings, reducing downtime and project delays. With their global reach, CAMTOP  caters to the diverse needs of clients in the oil and gas industry across different regions.

12. Conclusion

4130 Long Sweep Manifold Fittings play a critical role in the efficient and reliable operation of manifold systems in the oil and gas industry. These fittings, including the 4130 Long Sweep Elbows (90°), 4130 Long Sweep Full Flow Tees, and 4130 Long Sweep Tees with Integral Bull Plug, offer numerous advantages such as enhanced flow efficiency, durability, and compliance with industry standards. When selecting these fittings, it is crucial to consider the specific application requirements and consult with experts or reliable suppliers. CAMTOP , with their extensive range of high-quality manifold fittings, stands as a trusted supplier in the industry, offering global availability and immediate delivery. By choosing the right 4130 Long Sweep Manifold Fittings, organizations can ensure the smooth operation of their manifold systems, minimizing downtime and optimizing performance.

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