Products » CAMTOP Gas Charging Valve | 3000–10000 PSI | Bladder Accumulator Charging Valve

CAMTOP Gas Charging Valve | 3000–10000 PSI | Bladder Accumulator Charging Valve

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CAMTOP Gas Charging Valve for bladder accumulators. 1,500–10,000 PSI working pressure. Forged steel body, brass / SS 316 cap, NBR / Viton® O-ring. 7/8″-14 UNF standard thread. ASME BPVC / API 16D compliant. Field-replaceable spare parts stocked.

SKU: CT-GCV-001 Category:

Description

CAMTOP Gas Charging Valve — Reliable Pre-Charge Solution for Bladder Accumulators

The CAMTOP Gas Charging Valve is a precision-engineered pre-charge / gas valve designed for installation on bladder-type hydraulic accumulators used in BOP control systems, wellhead panels, and other high-pressure hydraulic circuits. Forged from high-strength carbon steel with a stainless steel valve stem and a corrosion-resistant brass cap, every valve is factory pressure-tested to deliver leak-tight service from 1,500 PSI up to 10,000 PSI.

Engineered to API-style accumulator mounting interfaces, the CAMTOP gas valve accepts industry-standard 7/8″-14 UNF charging and gas ports, allowing operators to pre-charge nitrogen with a standard gas charging kit. Viton® and NBR O-ring options cover standard and low-temperature service, while the stainless valve seat provides repeatable sealing performance over thousands of charge/discharge cycles.

CAMTOP Gas Charging Valve — standard 7/8″-14 UNF configuration


Key Features

  • Wide Pressure Range: 1,500 PSI to 10,000 PSI working pressure covers 1-quart to 15-gallon bladder accumulators.
  • Forged Carbon Steel Body: High-strength steel hex body with zinc-plated finish for corrosion resistance in harsh offshore and onshore environments.
  • Brass Valve Cap: Precision-machined brass cap (AI-S-303) for repeatable nitrogen charging; stainless steel cap option (AI-S-303-SS-316) available for sour service (H₂S).
  • Stainless Steel Valve Core: Type 304/316 stainless internal poppet (AI-S-304) provides leak-tight sealing and extended cycle life.
  • Standard UNF Threads: 7/8″-14 UNF OD thread, 3/8″-24 UNF, 1/2″-20 UNF, 5/8″-18 UNF, and 0.305″-32 UNEF thread options for direct fit on all major accumulator brands.
  • O-Ring Sealed: NBR (standard) or Viton® (high-temp) O-ring at the mounting interface; field-replaceable without removing the valve from service.
  • 100% Factory Pressure Tested: Every valve is helium-leak tested at rated working pressure before shipment.
  • Repairable Design: All wearing parts (valve core, cap, O-ring) available as individual replacement kits — no need to scrap the complete valve.
  • API / ASME Compliant: Designed to ASME Boiler & Pressure Vessel Code Section VIII accumulator standards; suitable for API 16D BOP control systems.
  • Traceable Manufacturing: Each valve serialized with material certifications (EN 10204 3.1) and pressure-test reports supplied on request.

Technical Specifications

Parameter Specification
Product Type Pre-charge / Gas Charging Valve for Bladder Accumulators
Working Pressure Range 1,500 – 10,000 PSI (103 – 690 bar)
Accumulator Size Range 1 Quart to 15 Gallon bladder accumulators
Body Material Forged Carbon Steel, zinc-plated (SS 316 optional)
Valve Core Stainless Steel 304 / 316 (AI-S-304)
Valve Cap (Standard) Brass (AI-S-303)
Valve Cap (Stainless) Stainless Steel 316 (AI-S-303-SS-316) — for sour service
O-Ring Seal NBR (standard) / Viton® (high-temp) / EPDM (low-temp)
Standard Charging Thread (OD) 7/8″-14 UNF (Type A)
Operating Temperature -20°C to +120°C (NBR) / -10°C to +200°C (Viton®)
Compatible Media Nitrogen (N₂), argon, dry air
Standard Compliance ASME BPVC Section VIII, API 16D
Testing 100% helium leak tested at rated pressure

Component Parts

All CAMTOP gas charging valves are built from a standardized set of replacement parts, allowing quick field service with on-hand spares. Use the part numbers below to order individual components or complete repair kits.

Item Part Description CAMTOP Part Number
1 Valve core (stainless poppet) CT-S-304
2a Valve cap (brass, standard) CT-S-303
2b Valve cap (stainless 316, sour service) CT-S-303-SS-316
3 Valve cap (1-quart size) CT-1QT-303

CAMTOP Gas Valve Size Variants — 1 Quart to 2.5-15 GAL with type A/B/C/F OD threads, 3000-10000 PSI, including stainless cap option (3) for 1 Quart

CAMTOP Gas Valve Size Variants — complete assemblies from 1 Quart to 15 Gallon accumulators, 3,000 to 10,000 PSI

OD Thread Specifications

CAMTOP gas charging valves are available in six OD thread configurations to match all major bladder-accumulator brands (Parker, HYDAC, Rexroth, Accumulators Inc., etc.). Custom thread designs including European (DIN, BSPP) available on request.

Code Thread Specification Typical Application
A 7/8″-14 UNF Standard gas charging port (most US accumulators)
B 2″-12 UNF Large-bore high-pressure charging
C 0.305″-32 UNEF Schrader-type gas valve (poppet)
D 3/8″-24 UNF Small accumulator gas port
E 1/2″-20 UNF Medium accumulator gas port
F 5/8″-18 UNF Standard 1-quart accumulator

CAMTOP Gas Valve Repair Kits — AI-GT3, AI-S3, AI-S6, AI-S10, AI-S3-309-15 (3000-10000 PSI) with brass/stainless cap (2a/2b), valve core (1) and O-ring seal

CAMTOP Gas Valve Repair Kit Variants — 5 standard kits covering 1,500 to 10,000 PSI service

Gas Valve Kit Variants

CAMTOP supplies pre-assembled repair kits for the most common accumulator size / pressure combinations. Each kit includes valve core, cap, and mounting O-ring ready for direct installation.

CAMTOP Kit P/N Pressure Rating Accumulator Size OD Thread
CT-1QT-303 3,000 PSI 1 Quart A (7/8″-14 UNF)
CT-1-303 3,000 PSI 1 Gallon A (7/8″-14 UNF)
CT-1-4-303 3,000 PSI 2.5 – 15 Gallon A (7/8″-14 UNF)
CT-1QT-8-303 5,000 PSI 1 Quart A (7/8″-14 UNF)
CT-TB-303 3,000 – 6,000 PSI 2.5 – 15 Gallon (TB) A (7/8″-14 UNF)
CT-S6-303 6,000 PSI 2.5 – 15 Gallon A (7/8″-14 UNF)
CT-GT8-303 5,000 PSI 2.5 – 15 Gallon (GT) A (7/8″-14 UNF)
CT-S10-303 10,000 PSI 2.5 – 15 Gallon A (7/8″-14 UNF)

Working Principle

The CAMTOP gas charging valve uses a poppet-style check mechanism: the stainless steel valve core (item 1) is spring-loaded against a precision-machined seat. During factory or field pre-charging, a gas charging kit is connected to the valve cap; opening the cap lifts the poppet and allows nitrogen to flow into the gas side of the bladder accumulator. Once the desired pre-charge pressure is reached, the cap is closed and the poppet seats, providing a leak-tight seal.

During operation, the gas side of the accumulator maintains its pre-charge pressure indefinitely; the valve only opens when an external charging kit is attached. The O-ring seal at the mounting interface ensures no leakage of hydraulic fluid past the valve threads into the gas port.


Applications

  • BOP Control Systems: Pre-charge nitrogen bottles on API 16D accumulator banks
  • Wellhead Control Panels: Hydraulic accumulators for surface safety valves (SSV) and subsurface safety valves (SCSSV)
  • Coiled Tubing Units: Hydraulic pressure storage for injector / reel control
  • Snubbing & Workover Rigs: Accumulator pre-charge on hydraulic power units
  • Offshore Production Platforms: HPU accumulators for ESD / ESD-1 / ESD-2 systems
  • Onshore Drilling Rigs: Mud pump charge accumulators and BOP closing units
  • Subsea Equipment: ROV-operated hydraulic accumulators (with SS 316 cap option)
  • General Industrial: Any bladder-type hydraulic accumulator requiring periodic nitrogen pre-charge

Why Choose CAMTOP

  • Direct Replacement: CAMTOP gas valves are dimensionally interchangeable with industry-standard Accumulators Inc. / HYDAC / Parker designs — no adapter or modification required.
  • Higher Pressure Rating: Standard 10,000 PSI rating exceeds the 6,000 PSI industry default for 15-gallon accumulators.
  • Material Upgrades: Optional SS 316 valve cap and Viton® O-ring for sour-service (NACE MR0175) and high-temperature applications.
  • Spare Parts Stocked: Individual components (CT-S-304, CT-S-303) and complete repair kits available from stock — minimize downtime.
  • Quality Documentation: Every valve ships with material certificates, pressure-test report, and serial number traceability.
  • Custom Configurations: Special threads, materials, and pressure ratings available on request — minimum order quantity 10 pieces.

Ordering Information

To order the CAMTOP Gas Charging Valve, please specify:

  • Accumulator size (1 quart / 1 gallon / 2.5–15 gallon)
  • Working pressure rating (3,000 / 5,000 / 6,000 / 10,000 PSI)
  • OD thread specification (A / B / C / D / E / F)
  • Cap material (brass / SS 316)
  • O-ring material (NBR / Viton® / EPDM)
  • Quantity and required delivery date

For special configurations or engineering support, contact our sales team with your accumulator manufacturer and model number.

Contact CAMTOP for Orders & Technical Support

Email: sales@cposl.com
Phone: +86-18621723891
Address: Shanghai, China

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Contact Info

No. 432, Fute North Road, Pudong District, Shanghai, Chian

Phone: +86.21.58432768

Mobile: Whatsapp: 86-18621723891

Fax: +86.21.58432768

Web: www.camtop-oilfieldtools.com

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