Description
3″ 5000 PSI Manual Reset Relief Valve Parts & Repair Kits – OTECO Replacement Components
Complete replacement parts catalog for the OTECO 3″ 5000 PSI Manual Reset Relief Valve. This high-pressure safety valve is widely used in oilfield drilling, well servicing, and flowline operations for reliable overpressure protection. Our comprehensive parts inventory ensures fast turnaround on maintenance, repairs, and rebuilds to keep your operations running safely and efficiently.
Product Overview
The 3″ 5000 PSI Manual Reset Relief Valve is a critical safety component in high-pressure oilfield systems. When system pressure exceeds the preset relief setting, the valve opens to vent excess pressure. The manual reset feature requires operator intervention to reclose, ensuring that overpressure events are always acknowledged and investigated. This valve is rated for 5,000 PSI (345 Bar) working pressure with 3″ nominal flow path, making it ideal for high-volume flowline and manifold applications.
Exploded View Diagram

Complete Parts List
The following table lists all replacement components for the 3″ 5000 PSI Manual Reset Relief Valve, including standard and sour gas service variants:
Item 1 – Valve Body
| Description |
OTECO Part No. |
Weight (lbs/kg) |
| BODY with 3″ LPT OUTLET, STANDARD |
143100 |
39 / 17.7 |
| BODY with 3″ LPT OUTLET, SOUR GAS |
143189 |
39 / 17.7 |
| BODY with 3.125″-5,000# RJ FLANGED OUTLET, STANDARD, CHARPY |
143019 |
57 / 25.9 |
| BODY with 3″ FIGURE 1502 FEMALE OUTLET, STANDARD |
143191 |
47 / 21.3 |
| BODY with 3″ FIGURE 1502 MALE OUTLET, STANDARD |
143192 |
47 / 21.3 |
Item 2 – Inlet Sub
| Description |
OTECO Part No. |
Weight (lbs/kg) |
| SUB with 3″ LPT INLET, STANDARD |
143190 |
12 / 5.4 |
| SUB with 3″ LPT INLET, SOUR GAS |
143188 |
12 / 5.4 |
| SUB with 3.125″-5,000# RJ FLANGED INLET, STANDARD |
142038 |
30 / 13.6 |
| SUB with 3″ FIGURE 1502 FEMALE INLET, STANDARD |
143014 |
20 / 9.1 |
| SUB with 3″ FIGURE 1502 FEMALE INLET, SOUR GAS |
143021 |
20 / 9.1 |
Item 3 – Piston with Bearing Assembly
| Description |
OTECO Part No. |
Weight (lbs/kg) |
| PISTON with BEARING ASSEMBLY, STANDARD |
143110 |
2 / 0.9 |
| PISTON with BEARING ASSEMBLY, SOUR GAS |
143007 |
2 / 0.9 |
Item 4 – Cushion Ring
| Description |
OTECO Part No. |
Weight (lbs/kg) |
| CUSHION RING, (NBR) NITRILE, STANDARD |
143130 |
0.5 / 0.23 |
| CUSHION RING, (ECO) HYDRIN, SOUR GAS |
142131 |
0.5 / 0.23 |
Item 5 – Outer Retainer
| Description |
OTECO Part No. |
Weight (lbs/kg) |
| OUTER RETAINER, STANDARD |
143170 |
2 / 0.9 |
| OUTER RETAINER, SOUR GAS |
143006 |
2 / 0.9 |
Item 6 – Inner Retainer
| Description |
OTECO Part No. |
Weight (lbs/kg) |
| INNER RETAINER, STANDARD |
143160 |
0.5 / 0.23 |
| INNER RETAINER, SOUR GAS |
143010 |
0.5 / 0.23 |
Item 7 – Outer Seal
| Description |
OTECO Part No. |
Weight (lbs/kg) |
| OUTER SEAL, (UHMWPE) POLYETHYLENE, STANDARD |
302686 |
0.1 / 0.05 |
| OUTER SEAL, (ECO) HYDRIN, SOUR GAS |
143009 |
0.1 / 0.05 |
| OUTER SEAL, (HNBR) HYDROGENATED NITRILE |
143181 |
0.1 / 0.05 |
Item 8 – Inner Seal
| Description |
OTECO Part No. |
Weight (lbs/kg) |
| INNER SEAL, (UHMWPE) POLYETHYLENE, STANDARD |
302687 |
0.1 / 0.05 |
| INNER SEAL, (ECO) HYDRIN, SOUR GAS |
143008 |
0.1 / 0.05 |
Item 9 – Sub to Body O-Ring
| Description |
OTECO Part No. |
Weight (lbs/kg) |
| SUB to BODY “O”-RING, (NBR) NITRILE, STANDARD |
143150 |
0.1 / 0.05 |
| SUB to BODY “O”-RING, (VIT) VITON, SOUR GAS |
143151 |
0.1 / 0.05 |
Item 10 – Stem Bushing & O-Rings
| Description |
OTECO Part No. |
Weight (lbs/kg) |
| STEM BUSHING |
143140 |
2 / 0.9 |
| STEM to STEM BUSHING “O”-RING, (NBR) NITRILE, STANDARD |
302752 |
0.1 / 0.05 |
| STEM BUSHING to BODY “O”-RING, (NBR) NITRILE, STANDARD |
302750 |
0.1 / 0.05 |
Item 11 – Socket Head Cap Screw
| Description |
OTECO Part No. |
Weight (lbs/kg) |
| 1/2″-13UNC SOCKET HEAD CAP SCREW, CADMIUM, STANDARD |
143310 |
0.1 / 0.05 |
| 1/2″-13UNC SOCKET HEAD CAP SCREW, CADMIUM, SOUR GAS |
143311 |
0.1 / 0.05 |
Item 12 – FMC Union Seal Ring
| Description |
OTECO Part No. |
Weight (lbs/kg) |
| 3″ FMC UNION SEAL RING 602/1002/1502, (NBR) NITRILE, STANDARD |
301862 |
0.1 / 0.05 |
| 3″ FMC UNION SEAL RING 602/1002/1502, (VIT) VITON, SOUR GAS |
302542 |
0.1 / 0.05 |
FMC Detachable Nut Assembly (Item 13-15)
| Item |
Description |
OTECO Part No. |
Weight (lbs/kg) |
| 13 |
3″ FIGURE 1502 UNION NUT, STANDARD/DETACHABLE, DNV |
302625 |
12 / 5.4 |
| 13 |
3″ FIGURE 1502 UNION NUT, STANDARD/DETACHABLE, SOUR GAS, CHARPY |
302540 |
12 / 5.4 |
| 14 |
3″ FIGURE 1502 UNION NUT, RETAINER RING SEGMENTS, STANDARD, DNV |
302628 |
0.5 / 0.23 |
| 14 |
3″ FIGURE 1502 UNION NUT, RETAINER RING SEGMENTS, SOUR GAS |
302541 |
0.5 / 0.23 |
| 15 |
3″ FIGURE 1502 UNION NUT, RETAINER SNAP RING, ALL ASSEMBLIES |
301515 |
0.1 / 0.05 |
FMC Union Weldolet Assembly (Item 16) – Not Included with RRV Assembly
| Description |
OTECO Part No. |
Weight (lbs/kg) |
| 3″ FIGURE 1502 with 3″ BUTT WELD SCH.XXS, STANDARD, DNV |
302036 |
25 / 11.3 |
Repair Kits
Pre-packaged repair kits are available for quick field maintenance and rebuilds. Each kit contains all necessary seals, retainers, and wear components for a complete service:
Repair Kit Part Numbers
| Kit Type |
Service |
OTECO Part No. |
Weight (lbs/kg) |
| MINOR REPAIR KIT |
STANDARD |
143215 |
1 / 0.45 |
| MINOR REPAIR KIT |
SOUR GAS |
143219 |
1 / 0.45 |
| MAJOR REPAIR KIT |
STANDARD |
143216 |
3 / 1.4 |
| MAJOR REPAIR KIT |
SOUR GAS |
143217 |
3 / 1.4 |
Minor Repair Kit Contents
| Description |
Assembly # |
| CUSHION RING |
ITEM 4 |
| OUTER SEAL |
ITEM 7 |
| INNER SEAL |
ITEM 8 |
| “O”-RING |
ITEM 9 |
Major Repair Kit Contents
| Description |
Assembly # |
| PISTON |
ITEM 3 |
| CUSHION RING |
ITEM 4 |
| OUTER RETAINER |
ITEM 5 |
| INNER RETAINER |
ITEM 6 |
| OUTER SEAL |
ITEM 7 |
| INNER SEAL |
ITEM 8 |
| “O”-RING |
ITEM 9 |
| STEM BUSHING |
ITEM 10 |
Key Features of 3″ 5000 PSI RRV Components
- Complete Parts Coverage: All 16 items from body to weldolet assembly, ensuring full rebuild capability
- Dual Service Types: Standard and Sour Gas (H2S) variants available for all critical components
- Multiple End Connections: LPT, RJ Flanged, and Figure 1502 Hammer Union options for body and sub
- DNV Certified Components: Select union nut assemblies meet DNV certification for offshore applications
- Quality Seal Materials: UHMWPE, NBR Nitrile, Viton, Hydrin, and HNBR options for different service conditions
- Pre-Packaged Repair Kits: Minor and Major kits available in Standard and Sour Gas configurations
- Fast Turnaround: Extensive inventory ensures minimal downtime for maintenance and repairs
Applications
- Oilfield drilling rig pressure relief systems
- Well servicing and workover operations
- High-pressure flowline and manifold protection
- Mud pump discharge pressure safety
- Cementing and fracturing pressure control
- Offshore platform safety systems (DNV certified components)
- Sour gas well operations (H2S service variants)
Service Types
Standard Service: Suitable for general oilfield applications with standard pressure and temperature conditions. Components use NBR Nitrile and UHMWPE seals.
Sour Gas Service: Designed for H2S-containing environments. Components feature specialized materials including Hydrin, Viton, and HNBR seals with enhanced corrosion resistance and Charpy impact testing.
Ordering Information
When ordering replacement parts, please specify:
- Item number and description
- OTECO part number
- Service type (Standard or Sour Gas)
- End connection type (LPT / Flanged / 1502 Female / 1502 Male)
- Quantity required
For complete valve assemblies or technical support, please contact our sales team. Custom configurations and expedited shipping are available upon request.
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